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U-Tube Flanged Heating Bundle for Steam-Water Calorifiers
Time :Nov 18 2025

The heating bundle is a U-tube heat exchanger installed inside the calorifier shell for indirect heating. With a rated capacity of 180 kW, the bundle is engineered to achieve one-hour recovery, ensuring rapid reheating of the 1500-liter water volume.


Steam enters the heating bundle as the primary medium, condensing within the copper tubes and transferring heat to the secondary side (stored water) on the shell side. The bundle is fully flanged and designed to be withdrawable for easy inspection and replacement.

Primary Construction Materials

  • Tubes: Copper Integron tubes

  • Tube Plate: Stainless steel

  • Header Chest: Mild steel

The combination of copper tubing and stainless-steel tube plates ensures excellent heat transfer while maintaining resistance to corrosion and thermal fatigue.


Calorifier Body & Mechanical Design

The calorifier is a vertical, cylindrical storage vessel with dished ends on both sides. It is built from high-quality carbon steel, providing strength and durability under pressure.

Operating & Design Parameters

  • Volumetric Capacity: 1500 liters

  • Shell Side Medium: Hot water

  • Primary Side Medium: Steam

  • Hot Water Flow Temperature: 70°C

  • Hot Water Return Temperature: 15°C


Applications

This steam-to-water calorifier tube bundle is ideal for:

  • Hospitals and healthcare buildings

  • Hotels and large residential complexes

  • Food processing plants

  • Industrial facilities with steam availability

  • Commercial hot-water systems with rapid recovery requirements

ASME U Tube Bundle